4000W Ultrasonic Plastic Welding Machine With Seven Welding Modes For PP Welding
EIGHT UNIQUE ADVANTAGES
1. Powerful ultrasonic welding process control with weld graph.
2. Digital amplitude setting, amplitude segmentation, and distance segmentation are available.
3. The 6th generation iQS, multi-level password protection.
4. 100% digital ultrasonic generator and line voltage regulation.
5. Modularized structure for easy expansion.
6. Seven welding modes: time, depth distance, absolute position, energy, power, pressure, grounding detection.
7. UTC multi-core control: high processing rate for enhancement of tracking precision, configured with MES, DPS system, and connected to PC configuration for real-time data management.
8. Built-in scanner guns supportable by four brands for data traceability.
Technical Parameters:
| Model | iAG2040e |
| Frequency accuracy | 19.80KHz-20.20KHz |
| Power | 4000W |
| Triggering Method | Time/Pressure/Position/Power |
| Welding Method | Weld time/Relative position/Absolute position/Weld energy/Peak power/Max.pressure/Ground detect |
| Max working Stroke(mm) | Φ63*100mm≤2mm |
| Max Welding Time | 5 S |
| Voltage(V) | AC220V±5% 50/60Hz |
| Air pressure | ≥0.05Mpa ≤0.65Mpa |
| Pneumatic control | Proportional valve |
| Amplitude control | Single amplitude/stepping amplitude /distance amplitude |
| Operation pressure method | standard/multiple stage |
| Piling function | time/position/energy/pressure |
| Weld area | No more than 250mm as per materials/shapes, etc. |
| Dimension(L*W*H)mm | 500*750*1100mm |
| Weight(kg) | 106kg |
Frequency:20kHz;
Power:4000W;
Trigger mode: Time/Pressure/Position/Power
Welding Method: Weld time/Relative position/Absolute position/Weld energy/Peak power/Max.pressure/Ground detect
Max Welding Time: 5s;
Max working Stroke(mm):Φ63*100mm≤2mm
Accessory Expansion of The Ultrasonic Welding Machine
* Sound-proof shield function
* Automatic film winding function
* Auxiliary fixture function *3
* Raster protection function
Misunderstanding of workpiece materials for Ultrasonic Plastic Welding:
The ultrasonic plastic welding machine has requirements on the material of the workpiece to be welded, not all materials can be welded, some people understand that any material can be ultrasonic welded, this is a great misunderstanding. Some can weld well between different materials, some can basically fuse, some do not fuse. The melting point of the same material is the same, so it can be welded in principle, but when the melting point of the workpiece to be welded is greater than 350℃, it is not suitable for ultrasonic welding. Because ultrasonic is instant to dissolve the workpiece molecules, the judgment is based on 3 seconds, not good welding, you should choose other welding processes, such as hot plate welding. Generally speaking, ABS material is easy to be welded, while nylon is difficult to be welded.
Welding parts of the process misunderstanding: ultrasonic energy is an instantaneous explosion, welding place should be a point or line, and the transmission distance should conform to the ultrasonic welding mode. Some people think that as long as the plastic material, no matter how the joint surface can be well welded, this is also a misunderstanding.
Our Advantages:
1. More than 25 years ultrasonic plastic welding machine manufacture experience;
2. Our company has passed ISO9001 quality management system, ISO1400 environmental management system, CE certification;
3. Technical staffs have more than 25-year experience in ultrasonic devices research, development, and manufacture;
4. First-class sales team, providing customers with valuable products and services;
5. High-quality promise, At least one-year Warranty for machines and 3 months warranty for tooling;
6. Professional after-sales service team, lifelong technical support.
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